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Module Overview

The TCU (Temperature Control Unit) Process Module delivers precise, stable, and rapid-response temperature control for industrial processes. Integrating heating, cooling, circulation, and intelligent regulation, it achieves accurate temperature management from -80°C to +300°C, compliant with GMP, ASME BPE, and ATEX standards for sterile, explosion-proof, and highly corrosive environments.

Core Components

Temperature Control Power Unit

● Heating/cooling components

-Steam, thermal oil, refrigerants

● Circulation pumps

-High-temperature-resistant magnetic drive pumps with variable frequency control

Heat Exchange System

● Plate/shell-and-tube heat exchangers

-316L stainless steel/titanium, efficiency ≥90%

● Medium circulation pipelines

-Sanitary seamless tubing with ≤3% thermal loss

Intelligent Control System

● PLC + touchscreen

-Preloaded multi-stage programs (ramp-hold-cool curves with slope control)

-Remote monitoring via OPC UA/Modbus TCP (SCADA/MES integration)

● Safety protection

-Over-temperature/pressure/low-level interlock shutdown

-Self-diagnostics with fault codes and alarms

Medium Storage & Treatment

● Expansion buffer tank

-10–500L,Level sensors + auto-refill valves

● Medium filtration unit

-Duplex filters (20μm precision) to prevent clogging

Industry-Specific Customization

● Pharma/Food Grade

-Purified water/silicone oil media,

-CIP/SIP interfaces

● Chemical Explosion-Proof

-Nitrogen sealing,

-ATEX-certified electrical components

Key Process Control Points

High Precision & Stability

Temperature fluctuation ≤±0.1°C for crystal polymorphism control or pH stability in bioprocessing

Rapid Response & Energy Efficiency

Patented flow channel design enhances heat transfer efficiency, reducing energy use by 35%

Leak-Free & Contamination-Proof

Hermetic circulation (magnetic pumps + welded pipelines), (Avoid cross-contamination)

Modular Scalability

Expandable parallel control for multi-equipment setups

compatible with water, silicone oil, thermal oil, glycol, etc

Smart Maintenance

IoT-enabled remote alerts to minimize downtime

Industry Applications

Pharmaceuticals

Reactor temperature control, fermenter thermostats (37±0.2°C), low-temperature drug loading for liposome nanoparticles

Food & Beverage

Fermentation control, multi-stage chocolate tempering

Fine Chemicals

Catalyst synthesis, polymerization

New Energy Materials

Low-temperature storage of lithium battery electrolytes, rapid cooling for graphene reactors

Core Advantages

High Precision & Stability

High Precision：Temperature fluctuation ≤±0.1°C for crystal polymorphism control or pH stability in bioprocessing

Rapid Response & Energy Efficiency：Patented flow channel design enhances heat transfer efficiency, reducing energy use by 35%

Rapid Response & Energy Efficiency

Patented flow channel design enhances heat transfer efficiency, reducing energy use by 35%

Modular Scalability

Expandable parallel control for multi-equipment setups

compatible with water, silicone oil, thermal oil, glycol, etc

Smart Maintenance

IoT-enabled remote alerts to minimize downtime

Service Support

Custom Design

Tailored heating/cooling power, flow rate, and explosion-proof ratings

Validation Package

Temperature Distribution (TD) and Thermal Penetration (TP) reports (USP<1228>compliant)

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