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Fermenter

Biological Fermentation Tank

Biological Fermentation Tank

Model: JTRZF

Brand: JHENTEN

Biological Fermentation Tank be designed, manufactured and inspected in accordance with the pressure vessel standard (GB150-2011) and the steel welded atmospheric pressure vessel standard (NB/T 47003.1-2009) , strictly meet to GMP certificate requirements.

Detail Description

Biological fermentation tank adopts a vertical circular structure with diameter height ratio of 1:2~1:3 and large viewing angle liquid level observation mirror in the tank. 12V safety lamp owns acid and alkali corrosion. Mirror polishing of the inner surface reaches less than 0.4 m Ra and the outer surface is finished by mirror polishing or matting. More, the transition section of the inner surface adopts arc transition, no dead angle, easy to clean. Water bath or electric heating in the jacket can be designed according to customer demand. Also it is equipped with adjustable mechanical stirring, digital speed control, the standard 2- layer disc shaped turbine impeller and 1-layer effective defoaming oar, Besides, flat blade, oblique blade and curved blade are optional. Full-closed design ensures material mixed, ferment in sterile condition. Liquid coefficient ranges from 65% to75%, optimal 70%. The whole tanks features advanced structure and simple operation.


Control method

? PLC control:branded touch screen, special PLC automatic control program of fermentation parameters. Temperature, PH, DO, defoaming, stirring speed, feeding system are real-time controlled
? PC control:The remote real-time monitoring, special configuration software, historical data query and analysis, data analysis, curve conveniently.


Feature

? There are varieties of volume from 50L to 2000L. It can be designed and customized according to the customers' requirements.
.? Inline Sterilization, safety and reliability, no leakage risk.
? The inoculation method is reliable, and the flame inoculation and differential pressure inoculation are optional.
? large viewing angle liquid level observation mirror reaches the clear view. Floor type tank structure, easy to install and dismount, realizes a reasonable design and practical and beautiful appearance.

Control System

? Ventilation control (DO): deep ventilation, air intake in the bottom; online detection, range of 0~100% or 0~200%; imported DO electrode, can be online high temperature steam disinfection; can be associated with the speed and ventilation volume automatic or manual control;
? Pressure control: pointer type pressure gauge in top exhaust port displaying tank pressure, manual adjustable stainless steel valve; optional imported pressure transmitter and automatic control valve to achieve automatic pressure tank pressure control
? Acid and alkali control (PH): online detection, range 2~12; imported PH electrode, can be online high temperature steam disinfection; can be with the peristalsis pump or automatic control valve with acid or alkali control
? Temperature control (T): online detection, range 0-150 degrees Celsius, imported temperature sensor, digital setting, automatic / manual switching, constant temperature water, cooling water, chilled water and other different conditions to be selected;
? Feeding control: a creeping pump or automatic control valve for feeding control
? defoaming control: conductive foam electrode, automatic alarm or automatic defoaming agent feeding.


Design Parameter

Designpressure

ATM~1.0MPa

Designtemperature

0℃~160℃


Material

Inner tank

304、316L

Jacket

304

Legs

304


Connection

In-outlet

Tri-clamp,Flange

Connection

PH、DO、temperature、inoculation、defoam、Fillacid, alkali, material, pressure, etc.


Surface Finish

FinishType

Mechanical/electrolyticpolishing,
sandblasting,pickling

Polishingprecision

Innersurface Ra≤ 0.4μm,
Outsidesurface Ra≤ 0.6μm


Mixing Paddle

PaddleType

Disc turbine type agitator, defoamingpaddle,straight blade,
inclined blade, curved blade


Optional Configuration

configuration

Multiway feeding, automatic sterilization, filling material weighing, tankweighing, end gas oxygen, carbon dioxide content online detection, etc.


Normal Model And Main Technical Parameters

Parameters

Model

JTRZF—50

JTRZF—100

JTRZF—200

JTRZF—300

JTRZF—500

Effectivevolume:L

50

100

200

300

500

Tank

Diameter:mm

300

400

500

550

600

Height:mm

700

800

1000

1200

1650

Agitator

Power:kW

0.55

0.75~1.2

0.75~1.5

1.1~1.5

1.5~2.2

RPM:r/min

300~350

280~320

JTRZF—800

JTRZF—1000

JTRZF—1200

JTRZF—1500

JTRZF—2000

800

1000

1200

1500

2000

800

800

900

900

1000

1600

1900

1800

2200

2500

2.2~5.5

2.2~5.5

3~7.5

1.5~2.2

1.5~2.2

200~280

200~260

The above-mentioned data isthe standard, it can be customized according to customer’s requirements.

Online Enquiry

Welcome to send an online inquiry! If you have any suggestions or questions about our products, you can Email us.info@jhenten.com, also feedback through this inquiry; we will reply to you within 24 hours. (Monday to Friday, 9:00-17:30)

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We focus on the sanitary pressure vessels, process tanks and modular system design and manufacture.

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